Tool Dimensions
(Enter A or B)
Round Tools: End Mill, Drill, Router
All round tools except those
with an OAL exceeding 7-3/4" or diameters exceeding
1". The maximum length of cut that can be coated is
limited to 2-3/8". You must inform us of the largest
tool diameter, length of cut and overall length for us to
quote.
Inserts and Blades
All inserts that fit in a 1-3/8" circle can
be coated. Please advise if the insert has a hole.
(A)
Round Tools: End Mill, Drill, Router
(B)
Inserts and Blades
Carbide Grade
[
View Recommended Carbide Grades
]
One of the most important considerations is choosing
a carbide grade that we have previous experience coating.
Carbide grades with cobalt content of 6% or less should
be selected with mixed grain size of 1-3 microns (not micro
grain). If you cannot inform us of the carbide grade we
cannot quote. DTC has much experience with a number of carbide
grades that are good choices for DiaTiger® Diamond Coating.
Carbide
Grade
Manufacturer
Tolerances
The surface treatment procedure before coating
removes material from the tool cutting edge and the coating
adds diamond to the cutting edge. For most general purpose
tools this is not a significant factor because the tool
material removed and diamond coating added is in the range
of 8-15 microns (up to one-half of a thousandth of an inch)
for both the material removed and added so the net change
in tool dimensions is very small. However, for close tolerance
drills, small diameter tools and micro tools with close
tolerances on the diameter the material removed and added
in the coating process could be critical. You should make
us aware of any special tolerance requirements for the tools
we are coating.
Special
Tolerances
Material
More difficult to machine materials and difficult
tool wear applications require thicker DiaTiger® Diamond
Coating. We need to know the material being machined and
what the performance expectations for the coating will be
to recommend a coating thickness. The coating thickness
affects the price because thicker coating require a longer
coating process.
Material
to Be Machined
Quantity
Quantity:
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